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Heavy-Duty Servo Variable Frequency Drive 5.5-800kW 3-Phase 380V

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Heavy-Duty Servo Variable Frequency Drive 5.5-800kW 3-Phase 380V

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Brand Name : ZFENG

Model Number : ZF900 Series

Certification : CE、CB、CCC、ISO9001、ISO14001、ISO45001、EN61439、EN61000

Payment Terms : ,MoneyGram,Western Union,T/T,D/P,D/A,L/C

Supply Ability : 500-10000 per Month

Delivery Time : 5 Days

Packaging Details : Carton and plywood box packaging

Price : $ 95-20000 dollars

Control Mode : SVC/VF/FVC

Power Phase Number : Three Phase

Power : 5.5-800KW

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Heavy-Duty Servo Variable Frequency Drive: 5.5-800kW 3-Phase 380V, IP55 Waterproof Design
I. Core Performance Specifications
1. Power & Voltage
  • Rated Power : 5.5-800kW, suitable for medium-load equipment (e.g., conveyor belts, packaging machines, fans, pumps).
  • Input Voltage : Three-phase 380V ±15%, compatible with domestic industrial power grids and voltage fluctuation environments.
  • Output Frequency : 0-650Hz (vector control mode), meeting high-speed start/stop requirements (e.g., logistics sorting lines).
2. Protection Rating
  • IP55 :
    • Dustproof : Fully prevents dust ingress, ensuring clean internal components.
    • Waterproof : Withstands low-pressure water jets from all directions (e.g., workshop cleaning, humid environments), but avoid prolonged submersion.
  • Applicable Scenarios : Water treatment plants, wastewater treatment facilities, metallurgical plants, and other industrial settings with heavy dust or moisture.
3. Control Modes
  • Sensorless Vector Control (SVC) :
    • Decouples motor magnetic flux and torque for high low-speed torque output (e.g., heavy-load conveyor belt startups).
    • Dynamic response time ≤50ms, quickly suppressing overshoot (e.g., smooth restarts after emergency stops).
  • V/F Control :
    • Proportional voltage-to-frequency adjustment for fans, pumps, and other applications with relaxed speed accuracy requirements.
  • Encoder Feedback Support :
    • Enhances speed control accuracy (error ≤±0.5%) via pulse signals or encoder feedback, ideal for positioning tasks (e.g., sorting cart stop positions).
II. Key Features
1. Intelligent PID Control
  • Multi-Loop Regulation :
    • Speed Loop : Real-time correction of motor speed to counteract load fluctuations (e.g., impact from packaging machine filling stages).
    • Tension Loop : Automatically adjusts conveyor belt or rolled material tension when paired with tension sensors (error ≤±1%).
    • Position Loop : Supports pulse inputs (e.g., PLC signals) for precise positioning (accuracy ±0.01mm).
  • Adaptive Algorithm : Automatically tunes P/I/D parameters based on load changes, reducing manual debugging errors.
2. One-Click Auto-Tuning
  • User-Friendly Operation : Users select load type (constant torque/variable torque) and press "Auto-Tune" for automatic motor parameter identification (resistance, inductance, inertia) and optimal control curve generation.
  • Tuning Time : ≤2 minutes, improving efficiency by 80% compared to manual debugging.
  • Scenario Adaptability : Supports light-load (empty conveyor belts) and heavy-load (fully loaded packaging lines) startup modes.
3. Communication & Expansion Interfaces
  • Multi-Protocol Support : Built-in Modbus RTU/TCP, CANopen, EtherCAT, and other industrial protocols for seamless integration with PLCs, HMIs, or supervisory systems.
  • IO Expansion : Standard 8 digital inputs/6 digital outputs (expandable to 16) for complex logic control (e.g., multi-conveyor synchronization).
  • Analog Inputs : 4-20mA/0-10V signal compatibility with legacy sensors.
III. Typical Applications
1. Conveyor Belt Synchronization
  • Pain Point : Speed mismatches across multi-segment conveyors due to uneven loads cause material pile-ups or breakage.
  • Solution :
    • Master-Slave Control : The master VFD drives the first conveyor segment, while slave VFDs synchronize via pulse tracking or encoder feedback.
    • Dynamic Speed Adjustment : Automatically adjusts conveyor speed based on material detection sensors (e.g., photoelectric switches) for variable acceleration in sorting lines.
2. Packaging Machinery Tension Control
  • Pain Point : Rolled materials (e.g., films, label paper) are prone to breakage or slack during acceleration/deceleration.
  • Solution :
    • Install tension sensors to monitor rolled material tension in real-time. PID closed-loop control adjusts VFD output frequency to maintain constant tension (e.g., during sealing stages in bag-making machines).
    • Combine with dancer rollers for active tension compensation via torque mode.
3. Logistics Sorting Line Position Tracking
  • Pain Point : Sorting carts require precise docking at designated stations; traditional open-loop control leads to positioning errors.
  • Solution :
    • VFD receives pulse signals from PLC and uses position closed-loop control to drive servo motors for high-precision stopping (e.g., cross-belt sorters).
    • Supports S-curve acceleration/deceleration to reduce mechanical shock and extend equipment lifespan.
For technical details, please contact us for remote support

Product Tags:

IP55 Waterproof Servo Variable Frequency Drive

      

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